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The Frozen Legacy: A History of Packaged Ice Manufacturing in Canada

Packaged ice might seem like a modern convenience, but its story in Canada stretches back over a century, rooted in ingenuity, natural resources, and a growing demand for cold refreshment. From harvesting ice off pristine lakes to producing crystal-clear cubes in state-of-the-art facilities, the history of packaged ice manufacturing in Canada reflects both the nation’s environmental bounty and its evolving industrial prowess. Let’s explore how this frosty industry took shape and solidified its place in Canadian life.

The Early Days: Harvesting Nature’s Ice

In the late 19th century, long before refrigeration technology reached the masses, Canadians turned to their frozen landscapes for ice. One of the earliest pioneers was James Fairhead, who founded the Springwater Ice Company in 1876 near Lake Simcoe, Ontario. Drawn by the lake’s famously pure water, Fairhead and his crew cut ice blocks during winter, storing them in sawdust-insulated sheds for summer use. This natural ice was sold to households, businesses, and early refrigeration efforts, laying the groundwork for a fledgling industry.

By the 1890s, the demand for ice grew alongside Canada’s population and economy. Companies like Belle Ewart Ice (1891) and Knickerbocker Ice (1894) joined the fray, also harvesting from Lake Simcoe, and were eventually absorbed by Fairhead’s renamed Lake Simcoe Ice and Fuel Company in 1906 and 1914, respectively. These operations relied on backbreaking labor—cutting, hauling, and storing ice with rudimentary tools like saws and horse-drawn sleds. The Fairhead family, across generations, kept the business alive, transitioning leadership from James to his son Newman after World War I, and later to grandson Allan, who ran it until 1970.

The Shift to Artificial Ice

The early 20th century brought a seismic shift with the advent of mechanical refrigeration. Natural ice harvesting, while resourceful, was seasonal and labor-intensive. Inspired by innovations south of the border—like Frederic Tudor’s ice trade and Dr. John Gorrie’s 1851 ice-making machine—Canadian entrepreneurs began experimenting with artificial ice production. By the 1920s, ice plants powered by ammonia-based refrigeration systems started popping up, offering a consistent supply year-round.

This transition wasn’t just about technology; it was organizational too. In 1921, Harry Fairhead, inspired by a trip to Barbados where he met American icemen, helped establish the Ontario Ice Association, a precursor to today’s Canadian Association of Ice Industries (CAII). This group aimed to unify the industry as it moved from natural to manufactured ice, setting standards and fostering collaboration.

The Packaged Ice Boom

The real transformation came mid-century, as consumer habits shifted toward chilled beverages and convenience. The invention of plastic bags in the 1960s—credited to Texas ice operator Charlie Lamka—revolutionized ice packaging worldwide, and Canada was quick to adopt it. Paper bags gave way to colorful, stackable poly bags, making ice easier to produce, store, and distribute. Companies like Lake Simcoe Ice adapted, installing ice cubers—machines that churned out 1,200 pounds of ice daily—while others, like Hyland Ice Supply, founded in 1945 near Wilberforce, Ontario, scaled up with modern plants.

Hyland, a family-run operation started by Mel Croft, epitomized this evolution. Initially cutting ice from Lake Wilbermere and burying it in sawdust, Croft later innovated with machinery—a Model T Ford wheel rigged with a circular saw, and a wooden conveyor powered by a “putt” engine. By 1968, Hyland had embraced artificial ice-making, and in 2008, it opened a cutting-edge facility with a Keith Walking Floor ice bin, the first of its kind in Canada, capable of producing 100 tons daily.

#### Modern Ice: Quality and Scale

Today, packaged ice manufacturing in Canada is a blend of tradition and high-tech precision. Companies like Arctic Glacier (now American owned), tracing its roots to 1882, have grown into North American leaders, supplying crystal-clear ice in various sizes—from cubes to blocks—for retail, events, and industrial use. Meanwhile, firms like Columbia Ice in Alberta emphasize quality, with monthly water and food safety inspections ensuring purity.

The CAII, now a chapter of the International Packaged Ice Association (IPIA) since 2003, reflects the industry’s modern ethos. Under leaders like John Smibert, it champions food safety standards like PIQCS (Packaged Ice Quality Control Standards), recognizing ice as a regulated food under Canada’s Food and Drugs Act. From convenience stores to disaster relief, packaged ice has become indispensable, with production facilities like Hyland’s boasting fleets of delivery trucks and vast warehouses.

Conclusion: A Cold Canadian Staple

The history of packaged ice manufacturing in Canada is a tale of adaptation—from hand-cut lake ice to automated plants churning out millions of pounds annually. It’s a story of families like the Fairheads and Crofts, who turned a natural resource into a national industry, and of a country that embraced innovation to keep its drinks cold. Next time you grab a bag of ice from the freezer, consider the frozen legacy behind it—a cool slice of Canadian history.


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